Choosing to use a custom harness for wiring and cables rather than selecting an off the shelf option is wise for several different reasons. Not all Original Equipment Manufacturers (OEMs) will need a custom wiring harness, but under many conditions, they are a cost-effective and practical option to consider.
To determine if a custom wiring harness is the right option for your existing device or a new product, device, system or machine, consider the following issues.
Different Cables and Wires
With the demand for smaller and smaller electronics, computers, systems and even components, standard types of wiring harnesses may simply not offer the best fit and match. By working with a company capable of designing a harness to include different types of cables and wires, a single method of managing and organizing the wiring can be dropped into place in any device.
Complex Systems
Many systems, equipment components, controls and even machines are highly complex. They may have multiple configurations and considerations that require careful management of the wiring to prevent damage and exposure to electromagnetic interference and other factors.
Moving Parts
For engines, electronics, machines, robotics and automated systems, having a custom harness to safely keep wires and cables away from moving parts is a critical consideration. By designing and manufacturing the harness to the equipment, rather than using a standard harness for the wiring, it can be easier to install as well as much longer lasting.
Ease of Precise Installation
By ordering a custom wiring harness with the assembly completed, the in-house fabrication or manufacturing process can be much faster. The entire assembly can be added to the machine, device or system as one component, speeding up the process while also reducing the risk of human error with manually running all the wires.